Weighing System Upgrades – Retrofitting Your Legacy Weighing Systems

Retrofitting Your Legacy Weighing Systems with Modern Software Upgrades

Is your weighing system out-of-date or obsolete? Our weighing system upgrades retrofitting guide takes you through keeping your weighing system up-to-date without making expensive changes.

For years, the Cardinal 825 weight indicator has been a reliable cornerstone for industrial weighing systems. At AWM Limited, our in-house development team wrote many custom applications for the 825 platform; from complex filling systems and automated labelling to manned or unmanned weighbridge applications.

As technology has moved on, we have kept up to date with our developments for the latest indicator technology. As such, we regularly help businesses future-proof their operations by offering complete retrofits and upgrades for any custom software application on any manufacturer’s weight indicator.

You don’t need a complete and potentially expensive replacement of your weighbridge, platform scale or analogue load cells system. Whether you are running an old Cardinal 825, a discontinued weighing controller, or a legacy system from any other major manufacturer, AWM can upgrade and modernise your workflow.

Specialised Application Weighbridge Weighing Software Upgrades (Filling, Processing & Manufacturing)

If your workflow includes specialised logic for product processing, labelling, dosing, or automated filling on using an older weight indicator, our specialist consultants are ready to discuss your application requirements.

It could be we recommend either replicating your operation using one of our latest off–the-shelf process controllers, or having your custom workflows recreated by our skilled software team.

We transfer your exact operational rules onto the industry’s most advanced industrial indicators, such as the Baykon BX66W 10″ Touchscreen Indicator or the Baykon PX15 Industrial PC Terminal, both suitable for harsh environments, such as food processing, aggregates and farming.

This weighing system and software upgrade delivers faster processing, crystal-clear operator displays, and improved factory floor reliability.

Baykon BX66W 10″ Touchscreen Indicator

Baykon PX15 Industrial PC Terminal

Replace Defunct Axle Weighing Systems (Like Old SUPA Weigh Platforms)

Are you facing challenges maintaining and supporting an old, obsolete axle weighing terminal, such as the defunct SUPA Weigh system? AWM offers complete axle weighing retrofits. We can replace your legacy terminal with our advanced weighbridge software upgrade Axle Weighing Software deployed directly onto the Baykon PX15 Industrial PC, creating the Baykon Unmanned Axle Weighing Terminal.

Our software runs seamlessly on the Baykon Unmanned Axle Weighing Terminal, allowing you to completely automate vehicle throughput, capture precise individual axle weights dynamically, and eliminate the need for a manual driver.

Baykon Unmanned Axle Weighing Terminal

Step Up to Cutting-Edge AWM Weighbridge Software (SaaS Windows PC)

For standard vehicle logistics, we can migrate your old indicator-dependent setup entirely to a Windows PC or terminal environment using our state-of-the-art, soon-to-be-launched AWM Weighbridge Software. Operated on a flexible, SaaS subscription model, this software completely transforms how your weighbridge functions:

• In-Cab Mobile Operation: Drivers can safely complete transaction entry directly from their mobile phones without leaving their vehicle in harsh weather or active site traffic. Ideal for site Health and Safety requirements.
• Manned or Unmanned Flexibility: Toggle your terminal between manual operator modes and 24/7 self-service unmanned operations instantly.
• QR Code Scanning: Reduce and speed up lorry queues by letting pre-registered vehicles quickly scan QR codes to weigh in and out.
• Built-in Ticket Designer: Take direct control over your compliance documents with a drag-and-drop tool to design, brand, and lay out your custom tickets.
• Fully Configurable Architecture: Adjust databases, set mandatory ID prompts (customer, material, haulage, etc.), and adapt the interface to mirror your workflows.

Why Choose AWM Limited for Your Retrofit?

Because we wrote the original custom applications for platforms like the Cardinal 825, we understand industrial software architecture inside and out. We supply more than generic weighing hardware and software. We bridge the gap between your existing weighing logic and modern indicator solutions.

Keep your physical scale intact and let us upgrade your weighing system.

Fill in the form below and the software team at AWM Limited will contact you to discuss modernising your legacy indicators.